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Radiant Floor Heating - Dry System Hydronic
Dry system radiant flooring is radiant heat installed beneath a
finished floor without material poured over the tubing. Several
manufacturers offer dry radiant systems that position radiant floor
tubing above floor, between two layers of plywood, or below floor under
the sub floor. Hydronic radiant floor systems pump heated water through
tubing positioned in loops beneath the finished floor. The heated water
flowing through the tubes heats the surrounding air and flooring
material. The floor emits energy as a result of its temperature.
Details
Above floor systems are installed above the sub floor and below the
finished floor. These systems use a grooved wood panel installed
beneath the finished floor. The dimensions of the panels may vary,
depending on manufacturer. Cross-linked polyethylene tubing (PEX) is
inserted in the grooves of the panels and sets flush with the panel
surface. Manufacturers claim their panels work under a variety of floor
coverings: tile, marble, vinyl, wood and carpeting.
Below floor systems are installed under the subfloor. These systems
include attaching the PEX tubing to the bottom of the subfloor or
suspending the tubing from the subfloor. This system is popular for
retrofits and is less costly to install than the above floor systems.
Below floor systems require a higher source temperature to perform
equivalently to an above floor system.
An above floor system uses 7x48-inch or 10x48-inch and ½-inch thick
panel. These panels can be purchased individually or accordion style.
The accordion style is six panels of desired width adhered together
using fiber tape, which unfold to cover a larger surface area. This
floor system is grooved for 5/16-inch PEX tubing and the panel bottoms
are covered with aluminum. One hundred and eighty-degree return panels
are available in 7 and 10-inch widths.
Another system is considered to have a dual function panel. This panel
offers the structural requirements of a sub floor diaphragm in
conventional construction, as well as a radiant floor heating system.
The 4x8-foot, and 1-1/8-inch thick, engineered Comply panel is
tongue-and-groove. It has a top surface with a modular groove pattern
12-inch on center. The panel is designed for ½-inch PEX tubing. A sheet
of 0.025-inch thick alloy aluminum that contours with the groove
pattern is permanently bonded to the surface. These panels come in
three variations, panels with straight grooves, 90 or 180° turns.
Installation
Panels should be attached to the subfloor using approximately 10 screws
per panel. A bead of caulk should be placed in the grooves before the
tubing is installed. The tubing is laid in the grooves and pressed down
flush with the surface of the panel.
The dual function panel is suitable for joists spaced at 12, 16, 19.2,
and 24-inch increments. Manufacturer recommendations include screwing
and fastening adhesive when installing the panel. An elastomeric
bonding material is placed in the grooves prior to tube installation.
The tube is pressed into the groove flush with the surface of the panel.
There are two common below floor installation procedures. The first
installation is inserting the PEX tubing in a grooved aluminum sheet.
The aluminum sheet with the tubing is attached to the bottom of the
subfloor with staples. The second installation procedure requires
hanging the PEX tubing several inches beneath the subfloor. Insulation
is installed beneath the tube with a 2 to 4 inch air space between the
top of the insulation and the bottom of the subfloor. These below floor
systems require drilling holes in the floor joists for the tubing to
pass through.
Floor thermostats control many radiant floor systems. Some systems are
designed to constantly circulate water through the pipes while the
thermostat controls the burner. Other systems regulate the flow of hot
water through each loop using zoning valves to control room
temperatures.
Benefits
Dry radiant floor systems allow even heating throughout the entire
floor. The heat radiates from the floor and warms objects near the
floor as opposed to forced hot air that tends to rise to the ceiling.
Radiant floors eliminate dust, draft, and noise problems associated
with forced air systems. They can be more aesthetically pleasing than
other forms of heating because there are no heat registers or radiators
to obstruct interior designs. Manufacturers claim radiant floor heating
saves 20 to 40 percent on monthly heating bills.
Limitations
It takes more time to feel the heat from a radiant floor heating system
than a conventional forced air system due to the transfer of heat
through the thermal mass of the floor. Retrofits using above floor
systems can be costly and time consuming, since the existing finished
floor could require removal. Below floor systems require drilling holes
through the floor joists so that the PEX tubing can pass through. They
also require a higher source temperature to perform equivalently to an
above floor system.
Code/Regulatory
The Radiant Panel Association has Standard Guidelines for the Design
and Installation of Residential Radiant Panel Heating Systems available
on their web site. Warmboard, dual function panels have been tested and
stamped by the APA (Engineered Wood Association).
Availability
Wirsbo, distributor of grooved panels that attach to the subfloor, has
regional warehouses and a delivery time of one to two weeks. Warmboard
has stocking distributors around the country and maintain inventory at
the plant for quick shipping.
Disclaimer: The information on the system, product or material
presented herein is provided for informational purposes only by the U.S. Department of Housing and Urban
Development There are no warranties, either expressed or implied,
regarding the accuracy or completeness of this information.
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